As a design and manufacturing company, we specialise in crafting custom orders for our clients.
Whether you need a complex PDU system for a bespoke construction vehicle or a branded power cable, we can deliver.
Before you click ‘order’ on our online store, or contact our sales team for a quote, you might want to understand how we craft these custom orders and why you should invest in this service. We offer customisation across our product line for larger orders and for customised power and battery cables on our online store.
What is the process of a custom-built order?
When it comes to customising designs for PCBs, PDUs, wiring harnesses, cable assemblies and more, we follow a clear process which allows us to be efficient and cost-effective, whilst maintaining quality.
Step 1: We translate your needs into electrical solutions
The customer-built order process starts off with the receipt of the purchase order or payment by credit card, which then allows us to add your order into the production queue. We will then produce a design and/or sample that lets us review our proposal with you. We pride ourselves on collaboration, and work closely with clients to make sure that they are happy with what we are going to produce. It’s at this point that we can make amendments to the design to ensure it meets your expectations and specific needs.
Step 2: We rapidly prototype and present a final design
We will then test set builds which is the first test we do to make sure that it works for you, and if it fails then we send it back to get it fixed so that the product is perfect for you. If needed, we will order raw materials to make the custom order. We’ve nurtured relationships with our suppliers over many years, allowing us to access the highest quality materials at reasonable rates. Depending on your applications and the conditions that the product will be used in, we will use different materials and processes. For example, if you need superior sealing from wear and tear or water ingress, we might recommend overmoulding.
Step 3: We manufacture to international standards for quality
After this, we will send it to production to get it built properly. We manufacture to exacting standards, using the latest technology and machinery to ensure we craft products that perform and last. If you’re looking for even more customisation, we can brand and label your design with our in-house printing and engraving services.
Step 4: We test and inspect thoroughly
Then once it is produced, we will test it to make sure it's not faulty and performs all necessary functions. We 100% test and inspect everything we create, not just at the end, but throughout the manufacturing process. We have fully computerised testing and a dedicated inspection department to ensure we maintain our certified standards for quality.
Step 5: We ship the final product to you
Finally, if the product passes the tests, we will then dispatch it to get shipped to you within your desired timelines. Our automated machinery and streamlined processes allow us to go from inquiry to despatch quickly.
What are the benefits of having a customised product?
Custom products offer a range of benefits to our clients who have specific requirements or additional needs. You can rest easy knowing your product will perform the functions and to the high-quality you require. Save time searching for a standard product that almost fits your needs by working with us to create one that definitely will.
Another benefit is that our custom products offer superior durability and quality, because they are engineered with materials that are designed for your applications. If you need electrical assemblies that can withstand harsh environments, high temperatures, vibrations, or constant movement, we can craft it.
Why order a custom-built product with Brucom?
Our excellent in-house engineering team
We have spent decades investing in the skills, tools and expertise required to develop full-systems and high-quality products. We have an in-house engineering team that is capable of designing and redesigning a range of products.
For complex solutions, we can prototype and test new custom products before finalising. In these cases, we work closely with you to ensure that the final product meets your requirements.
Our quality assurance
At Brucom we are ISO9001:2015 certified, this means that we craft our products to a high quality standard. We work on a zero- fault methodology, we are continuously testing and inspecting our products thoroughly throughout the design and manufacturing process. This allows us to make sure that your product will be at a high standard when it is delivered to you.
Our quick turn around time
We are able to get through this custom process with short lead times, meaning that you will get your custom built product before you know it. This is because our efficient process allows us to produce your custom product without wasting any time.
Our additional services
We have invested in a range of additional services, including custom label printing, low-pressure overmoulding, PCB manufacture and vacuum moulding to be able to offer our customers a complete service. We were founded on the principle of streamlining the design, manufacture and distribution of electrical components and we carry this ethos with us still to ensure our clients get everything they need through one supplier.
We can customise any order to your requirements
From custom battery cables to a full-system design, we can craft the perfect solution for you.
Our in-house engineering team are well equipped to support our clients with their needs across a range of applications. As a trusted partner of world-leading companies, we have a proven track record of excellent service and reliable results.